Welders make metal repair and fabrication possible in home shops, garages and job sites. At Ace Hardware, you can compare welding processes, power requirements and features so you can choose a machine that fits your projects and skill level. Browse options from Forney and other brands to meet your needs.
Choose the Right Welding Process
Selecting a process aligns the machine with your material, location and finish goals. Match the process to common use cases to narrow the field fast.
- MIG welding: Delivers clean, fast beads on thin to medium steel. Runs with shielding gas or flux-core wire for flexible setup.
- Flux-core welding: Uses self-shielded wire for outdoor work. Handles less-prepped steel and offers portable convenience without gas.
- Stick welding: Works well on rusty or painted metal and in windy conditions. Suits farm, maintenance and thicker sections.
- TIG welding: Provides precise control on thin material and stainless steel. AC-capable TIG supports welding aluminum with the correct setup.
- Multi-process machines: Combine MIG, flux-core and stick in one unit. Some models add DC TIG for expanded capability.
Dial In Power, Voltage and Duty Cycle
Power and output determine what material thickness you can weld and how long you can run before cooling. Review core specifications to match the machine to your work.
- Input voltage: Choose 120V for household circuits, 240V for higher output or dual-voltage for flexibility on different outlets.
- Output amperage range: Align the amp range to your typical thickness and bead size. Higher output supports thicker stock.
- Duty cycle: Check the percentage at a stated amperage to gauge runtime. A higher duty cycle supports longer welds between cooling periods.
- Material thickness capacity: Look for a stated maximum in inches or gauge for steel, stainless steel or aluminum.
- Wire diameter support: Confirm compatible sizes such as 0.023 in, 0.030 in and 0.035 in for MIG and flux-core.
- Wire roll size: Verify whether the welder accepts 2 lb. or 10 lb. rolls of wire and supports smooth wire feed.
- Generator compatibility: If you plan to weld away from outlets, confirm wattage needs and compatibility in the manual.
Welder Setup, Accessories and Safety Gear
The right accessories support quality results and safe operation. Build your kit so you can start welding with confidence.
- Auto-darkening welding helmet: Select a variable shade and a reaction speed that matches your process.
- Protective apparel: Choose welding gloves, a jacket and an apron made with flame-resistant materials.
- Gas handling: Pair the welder with the correct cylinder, regulator and flowmeter for MIG or TIG.
- Consumables: Stock contact tips, nozzles, diffusers and ceramic cups that match your torch.
- Filler metals: Keep ER70S-6 wire, flux-core wire and common stick electrodes such as E6011 and E7018.
- Workholding: Use clamps, magnets and squares to hold parts in position.
- Surface prep and cleanup: Add a chipping hammer and wire brush or an angle grinder for slag and mill scale.
- Shop setup: Use a welding cart or stand and position protective screens. Provide ventilation per your space and local codes.
Shop Welders Near You at Ace Hardware
Find welders for repair, fabrication and maintenance online using filters to narrow down your options, or at your local Ace where our associates can help you find the right tool for the job. Buy online for pickup at a nearby store or choose delivery options available in your area. Check local availability to see in-stock models and ask your neighborhood Ace team for product guidance.
